LGG Industrial was able to recommend new belting materials for applications that were prematurely failing, saving over $6M in reduced downtime, installation costs, and replacement costs.
By substituting a more durable belt than what the customer was using, LGG Industrial was able to reduce the number of belts used in a year by 102, saving the customer $397,302.
By recommending an alternative product, LGG Industrial was able to reduce the number of belts used by 64, saving the customer $21,504 over eight months.
LGG Industrial’s steam hose recommendations, including the switch to Goodall’s crimped 20:1 Super Inferno hose, improved the customers hose management program, saving them $230,205 over 5 years.
By finding an alternative to the customer’s HDPE pipe connections, LGG Industrial increased safety and efficiency while reducing costs by $92,500 annually.
LGG Industrial was able to develop a specification as an alternative to the plant’s field welded pipe, delivering the customer a savings of $5.5 million.
Replacing their current packing with the hollow core packing enabled the customer to achieve a three-year life between changes. The total cost savings is estimated at $50,938.
LGG Industrial product substitution has resulted in the expansion joints having triple the life expectancy and has reduced downtime. This has saved the customer $123,100 to date.
By changing the customer’s belt from a two-ply to three-ply, the belt ran straight, reduced product spillage and downtime for a savings of $12,500.
LGG Industrial sourced conveyor belts that were manufactured near the customer and delivered direct to save the customer $9,000 in freight and equipment savings.